Yimaphi amafayela namadokhumenti owacelayo kuma-oda wami we-PCBA?
1. Umthethosivivinywa Wezinto Zokusebenza, ulwazi oluphelele ngefomethi ye-excel. Lo mbhalo kufanele uhlanganise amagama omkhiqizi, izingxenye zezinombolo, Abaklami Bereferensi, izincazelo zezingxenye, namanani.
2. Gerber Amafayela.
3. Idatha ye-Centroid (AKA Khetha nendawo noma i-XY-Coordinate Data).
4. Ezinye izimfuneko noma imiyalelo yokuhlanganisa uma ikhona.
Ungakwazi yini ukuthola izingxenye zomhlangano wami?
Yebo. Lo mkhuba ubizwa nge-partial Turn-key. Unganikezela ngezingxenye ezithile, futhi sizitholela ezinye izingxenye esikhundleni sakho. Sizocela imvume yakho nganoma yini engenasiqiniseko ngakithi. Uma kwenzeka izingxenye eziwelayo noma ezishintshwayo zidingeka, sizophinda futhi sikucele ukugunyaza kwakho okokugcina.
Ulicaphuna kanjani inani lentengo ephelele yesevisi ye-PCBA?
Izindleko ze-PCBA ezihlanganisa izindleko zeyunithi ye-PCB, ukuhlolwa kwe-pcb probeflying noma i-E-test, ithuluzi, i-laser cut steel stencil, kanye nezabasebenzi. Esimeni se-Turn-key noma ingxenye ye-Turn-key PCBA, izindleko zezingxenye (BOM) zizongezwa.
Yiziphi izici okufanele ngizicabangele lapho ngikhetha isevisi yomhlangano we-PCB ebiza kancane?
1) Ikhwalithi yemikhiqizo
2) Ikhwalithi yesevisi
3) Idumela lomkhiqizi
4) Amazwana avela kumakhasimende adlule kumenzi
5) Isikhathi Sokushintsha: Hlola ukuthi bangaletha ngokushesha kangakanani amabhodi akho ahlangene.
6) Ukusebenza Kwezindleko: Qhathanisa izindleko zokuhlanganisa nekhwalithi yesevisi enikeziwe.
Yiziphi izinyathelo zokuhlanganisa i-PCB?
Ukukhiqizwa komhlangano we-PCB oyisibonelo ikakhulukazi kuhlanganisa izinyathelo zenqubo elandelayo.
1) Ukwenziwa kwe-PCB
2) Ukuthengwa nokuhlolwa kwezingxenye
3) Ukucubungula kwe-SMT
4) Ukucubungula i-plug-in ye-DIP
5) Ukuhlanza
6) Ukuhlolwa kwe-PCBA
Hlobo luni lwe-PCB Prototype Assembly olunikezayo?
I-RichFullJoy inikeza kokubili umhlangano we-SMT we-prototype kanye nomhlangano we-PTH we-prototype.
Uyini umhlangano webhodi lesifunda ophrintiwe wevolumu ephansi?
Umhlangano webhodi lesifunda ophrintiwe wevolumu ephansi kusho umhlangano we-PCB weqoqo elincane; inombolo ye-oda imvamisa iyahlukahluka ukusuka kucezu olu-1 kuye kweziyi-100 ithathwa njengomhlangano we-PCB wevolumu ephansi.
Yiziphi izinzuzo zokuhlangana kwe-PCB enevolumu ephansi?
Yehlisa izindleko zentuthuko,Fushanisa isikhathi sokumaketha, Ukugunyazwa kwekhwalithi ukuze ugcine idumela elihle, Yehlisa izindleko zokukhiqiza.
Ungakwazi yini ukunikeza ukukhiqizwa kwe-PCB yevolumu ephansi ngobuchwepheshe obuxubile?
Vele, singahlinzeka ngomhlangano we-PCB wevolumu ephansi nge-SMT kanye nobuchwepheshe obuxubile be-THT.
Ungakwazi yini ukubhekelela insizakalo yokukhiqiza ibhodi lesifunda eliphrintiwe elinenani eliphansi?
Yebo, singahlinzeka ngezinsizakalo zokukhiqiza nezokuhlanganisa ze-PCB ezingabizi kakhulu & nevolumu ephansi.
Sizonikela ngemihlangano ye-PCB yekhwalithi ephezulu ngentengo encintisana kakhulu kuwe.
Isiphi isisombululo sakho esiphelele se-PCBA enevolumu ephansi ye-high-mix?
Isixazululo esinjalo sibonakala emandleni wokuhlanganisa we-PCB wevolumu ephansi ye-RichFullJoy.
Umhlangano we-SMT, umhlangano we-PTH, i-SMT ne-PTH ixutshwe
Izingxenye zohlangothi olulodwa, izingxenye ezikabili, ukuhlanganiswa kwe-press fit fit
Uhlobo lwe-PCB: i-PCB eqinile, egobile, futhi eqinile eguquguqukayo
Umhlangano olahliwe futhi okhishwe kancane
Yiziphi ezinye zezinkinga ezijwayelekile okufanele uziqaphele ekuhlanganiseni kwe-PCB?
Ekuhlanganiseni kwe-PCB, kunezinkinga ezimbalwa ezivamile ezingathinta ikhwalithi nokusebenza komkhiqizo wokugcina. Nazi ezinye zezinkinga ezibalulekile okufanele uziqaphele:
Izinkinga ezijwayelekile zihlanganisa:
I-1.Ikhwalithi Engalungile Yokuhlanganisa: Lokhu kuhlanganisa amalunga abandayo e-solder, amabhuloho e-solder, kanye ne-solder enganele, okungaholela ekuxhumekeni okubuthakathaka kanye nokwehluleka okungenzeka.
2.Ukubekwa Kwengxenye Okungalungile: Izingxenye ezibekwe endaweni engalungile noma endaweni engafanele zingabangela umjikelezo ungasebenzi kahle.
I-3.Ukulimala Kwengxenye: Ngesikhathi somhlangano, izingxenye zingalimala ngenxa yokushisa ngokweqile noma ukuphatha kabi, okuholela ekuhlulekeni.
I-4.I-Solder Mask Defects: Izinkinga ezine-mask ye-solder, njengokuphakamisa noma ukuqhekeka, zingadalula ithusi futhi ziholele emibuthanweni emifushane.
5.Iphedi noma Ukulimala Kokulandelela: Ukulimala kwamaphedi e-PCB noma imikhondo kungenzeka ngesikhathi sokuhlanganisa, okungabangela izinkinga zikagesi.
6.Ukungcola: Izinto zakwamanye amazwe, njengezinsalela ze-flux noma uthuli, zingabangela izinkinga zikagesi noma ukugqwala ngokuhamba kwesikhathi.
7.ESD (Electrostatic Discharge) Ukulimala: Ugesi omile ungalimaza izingxenye ezizwelayo uma izinyathelo ezifanele zokuvikela i-ESD zingekho ngesikhathi sokuhlanganiswa.
8.Amanani Engxenye Angalungile: Ukusebenzisa izingxenye ezinezincazelo ezingalungile kungabangela isekethe ukuthi ingasebenzi njengoba kuhlosiwe.
9.Ukuhlola: Ukushoda kokuhlolwa okuphelele kungaholela kumabhodi angahlangabezani nezincazelo.
Ingabe umhlangano wesifunda oguquguqukayo unzima?
Ngokuvamile, umhlangano wesifunda oguquguqukayo uyinkimbinkimbi kunomhlangano ovamile we-PCB oqinile; njengoba amabhodi esekethe aguquguqukayo ayagobeka, kunzima ukugijima ngomshini wokukhetha & nokubeka we-SMT. Kepha i-RichFullJoy ingumkhiqizi womhlangano we-PCB oguquguqukayo onolwazi olungaphezu kweminyaka engama-20. Singahlanganisa ama-PCB aguquguqukayo angu-1-10, ama-PCB anezingqimba eziningi aguquguqukayo, amabhodi wesekethe e-copper flex esindayo, namabhodi esekethe aphrintiwe aqinile. Sicela usithinte nganoma yisiphi isikhathi ukuze uthole ikhotheshini yamahhala yomhlangano we-PCB noma ikhotheshini ye-PCB eguquguqukayo.
Yiziphi izinhlobo zezinsizakalo zomhlangano zamabhodi esifunda ezivumelana nezimo ozinikezayo?
Njengomunye wabahlinzeki be-PCB abahamba phambili abahamba phambili e-China, i-RichFullJoy ihlinzeka ngezinhlobo eziningi zokuhlangana kwe-PCB eziguquguqukayo, njenge-1-10 layer flex PCB, amabhodi esekethe e-copper flex esindayo, ama-PCB anezingqimba eziningi, i-PCB eguquguqukayo eqinile, kanye ne-prototype flex. izifunda.
Yiziphi izici ezibalulekile zokuthola ukwenziwa nokuhlanganiswa kwe-PCB eguquguqukayo ephezulu?
I-RichFullJoy inesipiliyoni seminyaka engaphezu kwengama-20 njengomkhiqizi wamasekhethi aguquguqukayo; nansi imicabango yethu: 1) imiklamo ye-PCB eguquguqukayo kufanele isebenze kahle; 2) umphakeli othembekile we-PCB onobunjiniyela abanolwazi, ukukhiqiza, ukuthenga nethimba lekhwalithi kubaluleke kakhulu. Uma unezidingo ezinjalo, sicela usithinte ukuze uthole isilinganiso samahhala somhlangano we-PCB.
Ithini inqubo yokukhiqiza nokuhlanganisa ye-PCB eguquguqukayo?
Okulandelayo yizinqubo eziyinhloko: 1) ukukhiqizwa kwe-PCB okuguquguqukayo; 2) izinsiza zokuhlanganisa ze-PCB eziguquguqukayo, ezihlanganisa izinsiza zokuhlanganisa ze-PCB SMT eziguquguqukayo kanye nezinsizakalo zokuhlanganisa ze-PCB PTH eziguquguqukayo; 3) Ukuhlolwa kwekhwalithi njengokuhlolwa kwe-AOI, ukuhlolwa kwe-ICT, i-X-Ray, ukuhlolwa okubonakalayo kanye nokuhlolwa kokusebenza.
Ungakwazi yini ukuthola izingxenye zomhlangano wami?
Yebo. Lo mkhuba ubizwa nge-partial Turn-key. Unganikezela ngezingxenye ezithile, futhi sizitholela ezinye izingxenye esikhundleni sakho. Sizocela imvume yakho nganoma yini engenasiqiniseko ngakithi. Uma kwenzeka izingxenye eziwelayo noma ezishintshwayo zidingeka, sizophinda futhi sikucele ukugunyaza kwakho okokugcina.
Uyayihlanganisa i-BGA? Noma iyiphi imfuneko ekhethekile kulokhu?
Yebo, Sinekhono lokuphatha i-BGA ye-0.25mm pitch ngokuhlolwa kwe-X-ray. Kuma-BGA, kunemiklamo emibili ene-pad kanye nephedi eseduze exhunywe ngomkhondo omfushane. Kudingeka sithende futhi sigcwalise noma iyiphi i-vias eduze nephedi ye-BGAs ngemaski ye-solder ukuze siqinisekise ikhwalithi yokudayiswa. Kodwa nge-vias on pad, sidinga ukugcwalisa nge-resin ukuze siqiniseke ukuthi ikhwalithi enhle yokunamathisela.
Uzisingatha kanjani izingxenye ezeqile nezingasetshenziswanga?
Izingxenye ezeqile zikhona ngoba sizocela iphesenti elithile lemali eqile kuma-oda athunyelwe/ekhithi, noma sizothenga engeziwe ngenjongo efanayo kulawo ma-oda we-Turn-key. Ungasicela ukuthi sikubuyisele kuwe lezi zingxenye ezingasetshenzisiwe kanye namabhodi alayishiwe, noma uzigcine eshalofini lethu ukuze uthole i-oda lakho elilandelayo. Konke kulele kuwe.
Siqala nini isikhathi sokujika?
Ngenxa yobunkimbinkimbi bendlela yokunquma isikhathi sokuvula samasevisi e-PCBA, inqubomgomo yethu iwukuthi isikhathi sokujika siqala ngokushesha ngemva kokuba zonke izingxenye nama-PCB sezilungile kanye nawo wonke amafayela e-PCB (Amafayela e-Gerber/amanye amafayela e-PCB, njll.,) , I-Centroid (Khetha & Faka ifayela le-PNP, noma Idatha ye-XY noma amafayela ngamanye amafomethi), i-BOM, nayo yonke eminye imininingwane edingekayo noma imibhalo/izithombe/izithombe kuphelele emsebenzini wethu wokuhlanganisa.
Ingabe umhlangano wakho we-RoHS uyahambisana?
Yebo. Kodwa futhi sinikeza izinsizakalo ze-PCBA eziholayo.
Kuthiwani uma ngithola noma yimaphi amaphutha noma izinkinga ngemva kokuthola amabhodi akho ahlangene?
Amaphutha nezinkinga kungenzeka ngezikhathi ezithile, njengoba i-PCBA ingumsebenzi oyinkimbinkimbi obandakanya imininingwane eminingi. Uma uthola noma yimaphi amaphutha noma izinkinga, sicela usazise ngokushesha, futhi sizohlola futhi sibuyekeze izinkinga, futhi sizokwenza isinqumo sokuthi singazilungisa kanjani. Sizolungisa/sisebenze kabusha noma senze kabusha amabhodi akho. Uma kwenzeka sidinga amabhodi anesici, singase sikucele ukuthi usibuyisele kithi. Siqinisekisa ibhodi elisebenzayo esandleni sakho!
Yiziphi izindinganiso zakho ze-PCB Assembly?
IPC-A-610 Ikilasi
Yini i-motherboard?
I-motherboard iyinhlangano yesifunda ephrintiwe (PCA) esetshenziswa kuphela kumakhompyutha aphathekayo noma edeskithophu.
Ngenkathi abanye bengabhekisa ku-PCA njengebhodi lomama, lezo ezitholakala kumakhompiyutha kuphela ezingamabhodi omama. Yonke eminye imihlangano yesifunda ephrintiwe imane i-PCA noma i-PCBA.
Ngabe isebenza kanjani ibhodi lesifunda eliphrintiwe (PCB assembly)?
Umsebenzi oyinhloko wokuhlanganiswa kwe-PCB ukuhlanganisa izingxenye ze-elekthronikhi zocingo zibe indawo ehlangene noma echaziwe. Isebenza njengehabhu elimaphakathi lesekethe ye-elekthronikhi yocingo, i-PCB ihlinzeka ngokufakwa kuzo zonke ezinye izingxenye zikagesi, ezivumela ukuthi zixhumeke ngokuphephile kumthombo wamandla.
Ingabe ninawo ama-X-ray BGA?
Yebo, senza ukuhlola kwe-X-ray kwawo wonke ama-BGA kanye nezingxenye ezinhle ezingenamthofu.
Yiziphi izinhlobo zokuhlola ezenziwa emabhodini ami ahlanganisiwe?
1) Ukuhlola Okubonakalayo
2) Ukuhlolwa kwe-AOI
3) Ukuhlolwa kwe-X-Ray (kwama-BGA kanye nezingxenye ezinhle zephimbo)
4) Ukuhlola okusebenzayo (uma kudingwa ikhasimende)
Ingabe uyanikezela ngezinhlelo ze-IC kanye nezinsizakalo zokuhlola ezisebenzayo?
Yebo, siyakwenza uhlelo lwe-IC nokuhlola okusebenzayo.
Ngohlelo lwe-IC, sizodinga ifayela le-hex.
Ukuze sihlole ukusebenza, sizodinga inqubo yokuhlola kanye nehadiwe edingekayo.
Ingabe uyanikezela ngezinsizakalo zokuhlanganisa i-Box-build?
Yebo, sinikeza izinsizakalo zokugcina zomhlangano wokwakha ibhokisi.
Siphakamisa ukuthi usinikeze ulwazi olulandelayo:
Umthethosivivinywa wezinto zokwakha (BOM)
Ama-Schematics
Imidwebo yokuhlanganisa
Imidwebo yezintambo
Ukucaciswa kokuhlolwa
Idivayisi yesampula
Lithini inani elincane le-oda lakho
I-MOQ yethu iyingcezu engu-1, nokho, sikhetha ukwakha okungenani izingcezu ezi-2 ukuze zihlolwe.
Ingabe unikeza izaphulelo?
Yebo, sinakho ukukhushulwa okusha masonto onke, sicela uthinte omunye wabamele bethu bokuthengisa ku-mkt-2@rich-pcb.com
Indlela yokuhlanganisa i-PCB?
Inqubo yokuhlanganisa i-PCB ihlanganisa ukwengeza unamathisele we-solder ebhodini, ukukha nokubeka izingxenye, ukunamathisela, ukuhlola nokuhlola. Yonke inqubo yokuhlanganisa idinga ukugadwa ukuze kuqinisekiswe izinga eliphezulu lemikhiqizo ekhiqizwayo. (Imihlangano ye-PCB prototype amasampula okuqala emikhiqizo eyakhiwe ngenhloso eyodwa yokuhlola imibono yedizayini ukubona ukuthi iyasebenza)
Yini i-BOM (Bill of Material)
UMthethosivivinywa Wezinto Zokusebenza, ovame ukwaziwa ngokuthi 'i-BOM', uwuhlu lwazo zonke izingxenye ezidingekayo zenqubo yokukhiqiza. Lolu hlu ngokuvamile luhlanganisa umklami, izincazelo, izinombolo zezingxenye zokukhiqiza, umkhondo, nenani elidingekayo.
Kungani ukuhlolwa kwe-PCB kudingekile?
Njengoba kushiwo ngenhla, ukuhlolwa kwe-PCBA kusiza ukwenza isiqiniseko sokuthi umhlangano webhodi lesifunda kagesi usebenza kahle. Lokhu kufaka phakathi ukuhlolwa kwe-in-circuit, ukuhlola ukusebenza, ukuhlola ukwethembeka, ukuhlolwa kwe-AOI, i-X-ray, nokuhlolwa okubukwayo.
Ingabe unomhlangano we-PCB wevolumu ephansi?
Sigxila kakhulu ezinsizeni ze-PCBA ezisezingeni eliphezulu "zezinhlobonhlobo eziningi, amaqoqo amancane naphakathi nendawo, kanye nesikhathi esifushane sokulethwa"